Is it better than an epoxy/polyurethane floor?
Being able to complete a garage floor makeover in a single day is a wonderful thing, but do you end up with a floor that will withstand the test of time? Although those installing polyaspartic floors insist that they have had very few failures, raising some doubts is Rob Hanson of Garage Floor Coating, which installs 35 to 40 residential jobs a day in Arizona.
"We use polyaspartics, too," said Hanson. "But you can't have one product for every application and every condition of concrete. We go out first and measure the moisture vapor emission rate. This tells us what product to use and how to prep the concrete. The quick cure products cure so quickly that I don't think they get the deep penetration you get with epoxies that cure more slowly."
Hanson usually recommends an epoxy/polyurethane system, despite that it will take 4 or 5 days to install. Epoxy has proven over the years to be able to resist very high moisture vapor emission rates—as high as 18 pounds. And epoxy systems have been used successfully for many years on floors such as trucking facilities, airplane hangers, and commercial kitchens. "It's not as temperamental as the one-day systems and it produces a floor with superior quality," said Hanson. "There are many types of epoxies and some are better for different situations. We use four different types of epoxies just for the primer depending on the condition of the concrete, and many different types of polyurethanes. If you don't test the concrete, how do you know what's best?"
"There were some early failures with 100% solids polyaspartics," said Jack Bracco. "One company was using epoxies and they had problems with slow curing so they went to polyaspartics but they didn't change their techniques and didn't get the wetting of the surface that's so very important. We looked at these failures and found that there were two things we needed to do differently: diamond grind the surface and reduce the solids content to 70%. So now we have working time, workability, and flow characteristics that make it successful. We've done thousands of floors and not had any problems with adhesion."
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