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The Concrete Source - Floors

A Monthly Newsletter about Concrete Floors                      May  2009

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Q&A: Should I Rent or Buy Surface Prep Equipment?

Q:
When is it more cost-effective to buy a shotblaster or grinder than to rent a machine? The prices of new equipment are pretty steep.

A:
If you do a lot of surface prep work, you can often justify the investment in a new machine. But if you only plan to use the equipment a few times a year, you may be better off renting or subcontracting out the work. Be sure to compare prices and crunch some numbers before making a big purchase. 

To learn more, check out our Buyer's Guide to Concrete Surface Preparation Equipment.

See Concrete Surface Preparation Equipment in Action

Watch the
se informative videos to see the latest tools and equipment  for buffing, polishing and burnishing concrete floors.

High-speed burnusher video

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Choosing the Right Machine for Prepping Concrete Floors

Hi  ,
 
BlastracIf you plan to overlay or restore an existing concrete floor, one important step you can't afford to overlook is proper surface preparation. Not only do you have to remove any unsound concrete and strip off old coatings or adhesives, you also have to profile or "roughen up" the floor to ensure good bonding of a new coating or overlay. Contractors are often split between preparing floors by using a machine, such as a shotblaster or scarifier, or by chemical means, such as strippers or acid etching. In most cases, though, using a machine will be the most efficient method -- as long as you match the machine to the job at hand. Here are five pointers for choosing the best equipment for your needs and your budget.

Jim Peterson,
The Concrete Network

1. What type of material are you removing?
Are you removing unsound concrete, epoxy coatings, mastics, or paint? And how thick is the material? Some machines are better suited than others for removing certain materials. A rubbery elastomeric coating, for example, will require a scarifier or grinder rather than a shotblaster. And a grinder may be ineffective at removing coatings thicker than 1/8 inch.
2. What degree of surface profile are you trying to achieve?
Restored commercial floorFor floors you plan to cover with a coating or overlay, the goal is to achieve a surface profile that will provide enough "tooth" for coating adhesion yet will be hidden by the thickness of the coating or overlay you will be applying. Most overlay and coating manufacturers will specify the method of surface preparation best suited for their systems.
3. What will you be applying over the prepared surface?
Acid-stained floorA stain or a thin coating will generally require only light profiling (see Surface Preparation for Stained Concrete) while a thick overlay or self-leveling coating will adhere best to a heavily textured surface, such as that achieved by a scarifier or shotblaster (see Getting Concrete Ready for Resurfacing).
4. How large is the job?
The size of the job and your time frame for completion will tell you the production rate you need to achieve. Check the machine specifications to find out the average number of square feet of surface per hour the equipment can handle.
5. What attachment options are available?
Diamond discsMachines that can be fitted with a wide assortment of attachments will offer greater versatility. Grinders, for example, can serve multiple functions and are generally more adaptable than other types of surface prep equipment, especially when it comes to decorative work.
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