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The Concrete Source - Countertops

   A Monthly Newsletter about Concrete Countertops                         June  2009                           
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Q&A: Where Do I Get Recycled Glass?

Q: I want to use recycled glass in my concrete countertops to make them more "green," or environmentally friendly. Where can I find it?

Glass chip color chart 

A:
Several sources, such as glass cullet suppliers and terrazzo supply companies,
offer crushed, cleaned and screened glass in a variety of colors and  sizes, says Jeff Girard of the Concrete Countertop Institute. You can even get used bottles directly from restaurants and bars and process them yourself. Learn more.

More Ideas for Using Recycled Materials

Glass tile inlay

Using recycled glass is just one way to green up your countertops while making them more aesthetically appealing and distinctive. Learn other ways concrete countertop makers are using recycled or salvaged materials as decorative accents.

Videos: Concrete Countertop Finishing Tools

Finishing tool videos

Using the right concrete countertop finishing tools and techniques is critical to achieving good results with recycled-glass embeds. Award-winning designer and countertop maker  Fu-Tung Cheng demonstrates the finishing tools he relies on and shares useful tips.

Watch the videos now.



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How to Embed Glass in
Concrete Countertops


Hi  ,
 
Exposed red glassA easy way to add razzle-dazzle to your concrete countertops, while also being environmentally friendly, is to incorporate pieces of recycled glass. Glass adds color, sparkle, and even a third dimension -- depth -- to concrete countertops. And using bits of glass in lieu of traditional aggregate conserves resources, since the glass often comes from recycled bottles that would otherwise end up in a landfill. You can add glass to concrete counters by mixing the pieces right into the mix or by sprinkling, or "seeding," the glass onto the surface of the concrete after placing it in the mold, says our expert Scott Cohen of The Green Scene. Below, he shares his seven basic steps for achieving great results.

 Jim Peterson,
The Concrete Network

1. Make the mold
Countertop moldPrepare your countertop mold and apply release agent to the forms. If you want glass in the edges, toss glass chips up against your edge forms before placing the concrete.
2. Fortify and color the concrete mix
Add an acrylic fortifier to your mix -- an acrylic-resin admixture designed to enhance bonding and water resistance of concrete. This will help the glass chips adhere to the concrete while improving resistance to water penetration. At this stage, you may also want to add an integral color to the mix to complement and enhance the colored glass.
3. Pour, vibrate, and rough finish
Place your concrete into the molds and lightly vibrate the forms and concrete to consolidate. Then bull float the concrete to smooth the surface. See this how-to video on consolidating concrete countertops.
4. Seed the glass
Seeding the glassSpread the glass out evenly on your concrete surface using whatever quantity and mix of colors you like. The advantages of seeding the glass rather than mixing it into the concrete is that you use less material and you have more control over placement and color distribution.
5. Tamp and trowel
Embedding the glassCarefully tamp the glass down into the surface of the wet concrete with a wood float. Then lightly trowel the surface, gently pushing the glass into the mixture until all the pieces are covered with a layer of cementitious cream. Take care not to push the glass too deeply into the surface.
6. Cure the concrete
Allow the concrete to cure for approximately 7 to 14 days, depending on exposure conditions. Don't finish the surface too early, because you may damage the surface and send glass chips flying.
7. Grind, hone, and polish
Polished glassPolishing is the essential finishing touch that exposes the glass and makes it sparkle. Use tools equipped with progressively finer grits of diamond-impregnated disks to gradually grind down the surface until the desired amount of glass is revealed. Using a multi-head polisher vs. a single-head tool will help you obtain a swirl-free finish.

Find local suppliers of countertop tools.
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