How to Embed Glass in Concrete Countertops
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Hi ,
 A easy way to add razzle-dazzle to your concrete countertops, while also being environmentally friendly, is to incorporate pieces of recycled glass. Glass adds color, sparkle, and even a third dimension -- depth
-- to concrete countertops. And using bits of glass in
lieu of traditional aggregate conserves resources, since the glass often comes from recycled bottles that would otherwise end up in a landfill. You can add glass to concrete counters by mixing the pieces right into the mix or by sprinkling, or "seeding," the glass onto the surface of the concrete after placing it in the mold, says our expert Scott Cohen of The Green Scene. Below, he shares his seven basic steps for achieving great results.
Jim Peterson,
The Concrete Network
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1. Make the mold
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 Prepare your countertop mold and apply release agent to the forms. If
you want glass in the edges, toss glass chips up
against your edge forms before placing the concrete. |
2. Fortify and color the concrete mix
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Add an acrylic fortifier to your mix -- an acrylic-resin admixture designed to enhance bonding and water resistance of concrete. This will help the glass chips adhere to the concrete while improving resistance to water penetration. At this stage, you may also want to add an integral color to the mix to complement and enhance the colored glass.
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3. Pour, vibrate, and rough finish
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Place your concrete into the molds and lightly vibrate the forms
and concrete to consolidate. Then bull float the concrete to smooth the surface. See this how-to video on consolidating concrete countertops.
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4. Seed the glass
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Spread the glass out evenly on your concrete surface using whatever quantity and mix of colors you like. The advantages of seeding the glass rather than mixing it into the concrete is that you use less material and you have more control over placement and color distribution.
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5. Tamp and trowel
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Carefully tamp the glass down into the surface of the wet concrete with a wood float. Then lightly trowel the surface, gently pushing the glass into the mixture until all the pieces are covered with a layer of cementitious cream. Take care not to push the glass too deeply into the surface.
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6. Cure the concrete
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Allow the concrete to cure for approximately 7 to 14 days, depending on exposure conditions. Don't finish the surface too early, because you may damage the surface and send glass chips flying. |
7. Grind, hone, and polish
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Polishing is the essential finishing touch that exposes the glass and makes it sparkle. Use tools equipped with progressively finer grits of diamond-impregnated disks to gradually grind down the surface until the desired amount of glass is revealed. Using a multi-head polisher vs. a single-head tool will help you obtain a swirl-free finish.
Find local suppliers of countertop tools.
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